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Tennant's Innovative Product Design for Industrial Cleaning: The Power of VR & AR

March 05, 2025 5:30 AM by Tennant Company

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Tennant Innovative Product Design for Industrial Cleaning

When a product is designed, regardless of the industry or product category, there’s a process that is followed to ensure the product meets the business objectives and fulfills a customer need or want.

At Tennant, our Industrial Design team is responsible for this process, in collaboration with product managers, engineers, customers, and more.

John Ickes, Director of Design and Innovation at Tennant, outlined the industrial design process and the tools his team uses to develop and design floor cleaning products. 

But first, what is industrial design (ID)?

Industrial design uses human empathy as the fuel to inspire a combination of creative thinking and artistic skill to solve user problems.

Read ‘What is Industrial Design and What Role Does it Play at Tennant?’

"Our product design process starts with empathy for our customers and alignment with our business objectives to create new solutions that our customers will value. We use tools like the PALS (Product Attribute Leadership Strategy) framework to help the team make smart trade-offs relative to the marketplace and focus on attributes that we believe will deliver differentiation for Tennant and our customers," said John.

Using that construct, the ID team typically utilizes the following process:

Background and Context

  • Partner with the product manager to create a research hypothesis outlining what we believe to be the biggest customer opportunities that our new product will solve.
  • Study the competitive set of products
    • What is new, unique, or trending
    • How do our current offerings compare?
    • Identify and align on our areas of strategic emphasis

This step helps the product development team is creating a product that aligns with customer needs and fills a gap in the market.

 

Connect with the Customer

  • Prepare for Voice of Customer (VOC) research
    • Document what we think we know and what we think we don’t know. This provides us with areas to validate with the customer as well as areas to gain insight
    • Develop a discussion guide and plan for research
  • Conduct VOC
    • Partnering with our sales team, our product manager will establish customer visits in target verticals or market segments and in different geographies. This provides focus to the research as well as the ability to capture similarities and differences between national or global regions.
    • The customer interviews are designed to guide a conversation but not lead the respondent to specific product areas or presumed outcomes. Rather, we listen to our customers explain and demonstrate what they like, don’t like, or don’t understand about our equipment.
  • Analysis and Synthesis
    • Once the field research is done, we analyze the research findings to understand what commonalities and differences emerge. Understanding what’s working, not working, or is misunderstood is the objective.
    • Finally, a report document is created to capture the key findings and establish the primary innovation opportunities for the project.
The Tennant Industrial Design team consults with customers to understand their cleaning challenges.

The Tennant Industrial Design team consults with customers to understand their cleaning challenges.

T16AMR floor cleaning machine 2D sketches

2D sketches help to highlight feedback from VOC research and generate ideas quickly.

Ideation by Leveraging Virtual/Augmented Reality

  • 2D Sketching
    • In this phase, the industrial designer applies creative problem solving to the customer needs highlighted in the research. This is done by developing a series of preliminary 2D sketches made with a digital stylus on a specialized pen display. Many different ideas are created—sometimes more than 100—to stretch our thinking and explore the solution space.
  • 3D Sketching
    • Relatively new tools and technologies are changing the way we work. From our preliminary 2D sketches, the design team quickly moves into a 3D sketch environment leveraging specialized software and virtual reality/augmented reality (AR/VR) headsets.
    • Sketching in VR provides a totally immersive experience for the designer and collaborators. Partnering with engineering, key components can be imported into the 3D environment and utilized for concept realism and accuracy. Unlike 2D drawing, all product views and areas of user interaction are addressed simultaneously. The software allows for quick full-size evaluation of key user interfaces and ergonomics. For example, understanding if a handle is at a comfortable height or operator controls are positioned for good visibility.
    • Advancements in headset technology allows the design team to leverage AR technology to evaluate designs as a team, with key internal partners like product management and engineering, and our customers.
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3D sketching in a VR environment provides an immersive experience for the designer and collaborators.

"This step allows us to quickly share and validate our solutions to be both manufacturable and customer approved. AR technology uses headset cameras to allow the user to see their real surroundings along with the new design content. This is particularly helpful to evaluate scale, fit to the intended cleaning environments, and how the new design stacks up to its predecessor or competitor," John explains.

Implementing VR and 3D Modeling in Product Design

  • VR technology is increasing our speed to design confidence. While we used to build foam models to evaluate our designs, we now only print smaller 3D models of key user interfaces like a handle or control when we want to make certain that it feels just right. Eliminating the foam model builds saves both time and development cost.
  • Next, our 3D sketches and surfaces are exported into engineering CAD software. This step is sometimes performed by the industrial designer to create the outside of the product. Other times, the 3D data is provided directly to our engineering team who will develop the external surface and all the internal surfaces and mechanical interfaces for the part.
  • Because the new technology allows the designer to provide their engineering colleagues with 3D concept direction, there is much less translation, changes, and time required to model the production surfaces. This better geometry translation is also proving valuable as we work with teams who speak different languages across the globe by reducing back-and-forth changes and communication.

    The Industrial Design team uses VR and AR technology to collaborate with teams across the globe.

    The Industrial Design team uses VR and AR technology to collaborate with teams across the globe.

    What Makes Tennant Design Special?

    The Tennant Design Team applies creativity and curiosity not only to our product solutions but also to the tools and processes that we deploy.

    We are continuously evaluating our workflow for ways to improve quality and productivity. A big part of this analysis is about staying abreast of new tools and technologies that help make us better, learn faster, and collaborate globally. Utilizing digital whiteboard tools, VR/AR, and new improvements in design centric AI solutions are continuously evaluated.

    We want to make sure that any technologies that we adopt are truly making us better and add real value to the design team, our customers, or our internal partners.




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